The throttle cables were the ones that came with the bike. I carry a spare at all times. Measure the distance between the throttle cable adjuster and the firewall fitting. How did you end up with a ble that much longer?? NPD now offers a bracket advertised to work with Holley carbs. I have replaced the silly … You are currently viewing our boards as a guest which gives you limited access to view most discussions and access our other features. Oregon makes a tool for making the small bends required for throttle cables. Shorten Throttle Cable? Only 16 left in stock - order soon. The round slide (VM) carbs use a tiny little nipple for the end. Come join the discussion about restorations, builds, performance, modifications, classifieds, troubleshooting, maintenance, and more! Once cut there is no going back and you will have to start again from scratch. Don't know if it has been covered before but there is an easy way to shorten a cable that has keepers (for lack of a better word) such as a throttle cable, on each end. I think it would be a great idea to have a super quick turn on a 125. Disconnect this and advance the throttle while watching for movement in the cable. home improvement and repair website. Clipped the sleeve, cut through the cable with wire cutters, put the steel cap back on it, then adjusted it to where it needed to be (this was on the carb end). During the rebuild replaced the original 2bbl cable and cable bracket. Fit the cable. Measure the distance between the throttle cable adjuster and the firewall fitting. Before starting make absolutely sure that you have measured the length of the cable correctly. Could someone walk me through this mod or let me in on a few details. I have already broke on in the fiberglass car (stock throttle cable). Messages: 1,593 Likes Received: 248. How did you shorten the throttle cable? Don't remember the part number. Removed the Nikki carb because it was leaking fuel. Visual Question: What is this lever on my edger carb and what does it do? Tip 3: Fit the Stopper to the Cable. I cut a 1" piece of thin copper tubing and pulled up the slack at the pedal and crimped/flattened the tubing at the ball end. Add 2" to the measurement and mark the cable housing at that length. If I can figure out how to shorten my cables I can save myself a couple of weeks of downtime sending the cables back to NY. Part 2 of 3: Remove the throttle cable. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. I'm with BB Mike, add a new crimped weight to the pedel end. Should work out fine. AustenM. The pass across the intake plenum chamber around, over the exhaust manifold heat shield and then onto the throttle body: First is to remove the cable from in the engine bay. The other end is on the driver’s side floor, attached to the accelerator pedal. Next you need to visually inspect behind the throttle. First I found out how much I need to shorten the cable and then I cut it off and wrapped A bit of single strand cable around it at the right spot. I wrapped the core cables back up in the existing 'tin foil' but it ended up being too thick at … a mate said you can do it by cutting the tip that goes in the carb then get a wire wrap it around the length you want it to be cut the excess cable off. If … problems contact webmaster@doityourself.com. then solder on … To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. It's jut a way of cutting the cable down to length and fusing the ends rather than soldering. In this oneHOWTO article, you are going to find out how to adjust the accelerator cable on a … submitted to our "DoItYourself.com Community Forums". Please don't. Use acid core solder to clean off any dirt or grease. Follow the piping to the intake itself. Slide your clean end fitting onto the cable. Only 7 left in stock - order … My 2 pennies. Mar 10, 2014. I got a "universal" throttle cable from Lokar and I had to shorten it a bit as well. (An advantage; installing to the throttle slide is now easier since you can do it with plenty of slack in the cable) Here's a close-up of the splice itself. Couldn't find them so I figured out how to shorten a new set of aftermarket replacements. Fill up the copper tube with solder. I have an old Yard Machines Edger (not sure which year but probably from la... Popular pro 4218avx 42cc chainsaw trigger/throttle. Copyright© If you're cutting the ouside sheath of the cable shorter... you're going to want to cut the inside anyway... otherwise, why shorten the sheath!? Sold by Euro Partstar and ships from Amazon Fulfillment. Step 1: Locate the throttle cable. Adjusting and replacing the throttle cable can be done at any level of mechanic skill. Make sure the length of all cables are soldered at the same length. File the copper tube flat on both sides of the cable. Install new throttle cable on your mowers handle. Shorten throttle cable Discussion in 'Engine Topic' started by Chuck71RS, Oct 31, 2020 at 10:46 PM. But unless you attach the ends very very well, I wouldn't even think about riding it. Slide the cable back through the housing and re-attach the throttle cable to the carb. Grab and hold the cable or housing close to the jaws. Part 2 of 2: Adjust the Throttle Valve Cable Feed the cable through the small hole in the side of the copper tube. Try to match the new cable to your old cable. Install new throttle cable on your mowers handle. You need a pin remover to push the little locking tabs in. Universal Throttle Cables "U Cut to Fit" stainlees steel inner cable construction 1/16 1x19 and "U Cut to Fit" outer housing with a High Density Polyethylene Liner for smooth operation and long life.Black Nylon housing or steel braided stainless are available in 24" and 48" lengths. There … $7.82. Yes, you can re-use the plastic molex housing. Save yourself all hassle.... cut the off one z bend, pull the wire out a little... cut the sheath, then get a pair of these..... bend the raw wire end in the right direction and never have to fight stupid twisty cable hookups again. You are going to have to cut and weld on the bracket to make it work. throttle cable Its easier to shorten the carb side of the cable and there is a video on how to do it. _____ Brent Pop the hood and look for the intake piping. But unless you attach the ends very very well, I wouldn't even think about riding it. That would help me ride faster than tons if motor work . Use about ¼ inch of copper tubing as the stopper on the end of the cable. Easy and functional. Before you head off to the repair shop with your mower, consider the following tips. All rights reserved. I have a set that I want to transfer from one boat to another. This kit will shorten your E-brake Cables, Clutch Cables and Throttle Cables Shortens: Clutch Cable Shortens: Brake Cable Shortens: Throttle Cable Compatible with VW & Dune Buggy Customers who bought this item also bought. For installers that may not use MC or AC cable regularly, or have a small job, using a … So, it is important to keep your accelerator cable well adjusted and maintained. THROTTLE CABLE KIT W/TUBING, 9 FT 4.4 out of 5 stars 17. Can you make a better cable, and for less money? Have them meet somewhere under the gas tank or thereabouts and splice together. Keep the cable clean - If you've touched the cable with oily fingers or put in someplace where it might pick up oil or silicone, clean it again. Since such cables are often stainless steel getting the soldering right would be difficult, you'd need to at least get some better flux. Discussion Starter • #1 • Dec 28, 2011. Though this isn’t a perfect system, it gets the job done. The one pictured above is an example of the throttle valve linkage. Jump to Latest Follow Status Not open for further replies. A drill may be required if no holes are present, and a bolt may also be required depending upon the throttle your lawn mower originally had. This article will tell you how to adjust the throttle valve cable on a tuned port injection style carburetor. Hey all, I have been offline for over a year and … The crimps and the cables are of different sizes. As far back as I can remember the original throttle cable bracket has to be modified to work with a non-original Holley carb. Shorten the throttle cable? Once the length has been determined, the mechanic must slide the end nipple onto the inner cable before completing the final cut (the inner cable wires often splay out when being cut which makes sliding it through a nipple difficult). The problem is that they are too long and I have no area in the boat to "stash" the extra length. Here's my method for shortening and re-soldering control (bowden) cables for motorcycles. I have one, and have used it a few times after shortening my cable, then bent the new bends as, and where needed. 91 Posts . suggestions. #1. NOTE:The cable housing must not be straight between the throttle cable adjuster and the firewall. Clutch cables do break, so if you do decide to do this, you're accepting the risk of hand crafting your own. EMPI 4860-0 VW BUG BUGGY SAND RAIL UNIVERSAL H.D. I've read of a few people tightening or modifying there throttle cable to open the throttle body up more than the $75% or whatever the factory sets them to max out at. Part 2 of 3: Remove the throttle cable. How to cut throttle cable and brake cable like a pro - YouTube If the cable housing is black universal or Vintage Series, remove the ferrule. Your vehicle may look different depending on the make and manufacture. How-to Please! I have been restoring an '81 CX500 in my garage. DoItYourself.com®, founded in 1995, is the leading independent I have never tried one. You will find a series of linkages and cables mounted on the intake. Pins are usually crimped and soldered to the wires, sometimes they are just crimped. The throttle is responsible for powering your car, and any problem with your accelerator cable can quickly bring issues in your car’s drivability. I've read of a few people tightening or modifying there throttle cable to open the throttle body up more than the $75% or whatever the factory sets them to max out at. One was too long when I got the bike and was causing issues when I was riding it prior to my taking the tank and carbs off. It is more than long enough. Clean up the inside and outside of the tubing with fine sandpaper. Barnett and Motion Pro make custom cables, and even these can break. Shorten/Tighten Throttle cable. JavaScript is disabled. This item: EMPI VW BUG BUGGY THROTTLE CABLE SHORTENING KIT 3170 $7.99. Locate the throttle lever and throttle cable assembly, which are directly beneath where the intake manifold cover was, in the center of the engine. Link to post Share … (An advantage; installing to the throttle slide is now easier since you can do it with plenty of slack in the cable) View our Privacy Policy here. as not to mangle the cable, and the outer black cable wich has the spring embedded in it( much like a bycycle cable )I used a junior hacksaw on, with no much bother at all. Shorten/Tighten Throttle cable. Has worked great for almost a year so far. How-to Please! This shopping feature will continue to load items when the Enter key is pressed. Tip 1: Determine the Correct Length. EMPI 3230 Dual Port Installation Kit with Intake Gaskets Intake Boots and Intake Clamps VW Dune Buggy Bug Ghia Thing Trike Baja Bus Sand Rail 4.8 out of 5 stars 129. I know usually you order teleflex-type shift & throttle cables pre-measured. Page 1 of 1 Start over Page 1 of 1 . … Have them meet somewhere under the gas tank or thereabouts and splice together. Can you make a better cable, and for less money? The Alternating Coil Wrap: If you need to make sure you don't end up with kinks and tangles in your … Share Followers 0. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. Step 3. Use two cables. You need a throttle cable for a vehicle that has non-stock components such as the throttle (twist throttle or thumb throttle), carburetor, or FI throttle body. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. 1995-2018 MH Sub I, LLC dba Internet Brands. Step 4. Oct 31, 2020 at 10:46 PM #1. Cut the cable to size. Shorten steel braided throttle cable? Step 1: Disconnect the throttle cable at the throttle body. Before the throttle valve cable can be adjusted, the transmission must be in good working order. Welcome to the SNOW and MUD.com website. THROTTLE CABLE TUBE, dune buggy vw baja bug 4.6 out of 5 stars 19. The stock cable snakes around the engine and generally gets in the way. There is a aftermarket throttle called G2 You can choose between one of three cams to slide on the end of the tube to change your throttle pull. AustenM 0 Posted July 10, 2009. The barrel at the end of the cables has a slot cut in it and is filled with solder to bond the end. Step 1: Disconnect the throttle cable at the throttle body. All information is provided "AS IS." I have attached a picture of my plumbing and I wondered if I can shorten th... Hi all, I need to bring the chandelier closer to the ceiling, as it is way ... How to Replace the Throttle Cable on a M... How to Replace the Throttle Cable on a Motorcycle. Step 3. Add 2" to the measurement and marka cut line on the cable housing at that length. Feed the cable through ALL parts of the throttle assembly before attaching the stopper. I just clamp it in place by clamping over the sheathing that comes on … The original throttle cable will work. You can get the replacement plug in a … Only 5 left in stock - order soon. IF no movement, you can try pulling the brass barrel by hand and see if it moves freely, if yes broken cable confirmed, if no you need to check more things out. Repeat for the other two insulated cables. Step 2: You Need Things. I have a set that I want to transfer from one boat to another. Latest video: https://youtu.be/A7XDC5o_SWURepairing a throttle cable with a simple homemade tool in just minutes. Don't know if it has been covered before but there is an easy way to shorten a cable that has keepers (for lack of a better word) such as a throttle cable, on each end. Use care not to cut your fingers. Shorten the 165 Throttle Cable ** This article has pictures from the 165 but the principal can be used on all GT4s ** Why do I want to shorten my throttle cable? First, you will need to find out if the transmission is faulty or if the transmission just needs to be adjusted. Greets! Quote; Share this post. Picture of me roasting the tires and other guy stuff, VerticalScope Inc., 111 Peter, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Before you head off to the repair shop with your mower, consider the following tips. He should assemble the inner cables end nipple in the throttle drum and lay the cable onto it for sizing. By AustenM, July 10, 2009 in Yamaha Customs. The job took ~20 minutes... All the throttle cables on the GT4s are very long. If you find yourself with a cut fiber optic cable that is part of your home or office network system, you can splice it back together to fix it. A drill may be required if no holes are present, and a bolt may also be required depending upon the throttle your lawn mower originally had. I know usually you order teleflex-type shift & throttle cables pre-measured. Here are some posts on how to shorten your clutch & throttle cable: Iv'e been looking for shorter cable sets to put on a CX500 80 custom with lower shorter bars. Reply to this topic; Start new topic; Recommended Posts. Pull the cable back until all strands are inside the copper tube. If you have none the cable is either broken or you have a bad connection at the throttle end. Here is how to shorten them to the length you need. We welcome your comments and LOVE mine. Adjusting and replacing the throttle cable can be done at any level of mechanic skill. I build a lot of throttle cables for Mikuni carbs. For get cutting i would just not trust it. I cut off the nylon core. There was also a metal dealy with an allen screw in it to hold the cable in place on the carb. Drill a small hole through the side of the tubing for the cable to pass through. Barnett and Motion Pro make custom cables, and even these can break. Measure the cable and cut it with some room for mistakes, taking into account that you want it to be loose where the mower handles have to be folded down. Behind the throttle valve cable can be adjusted, the other end is on driver... New throttle cable ) my edger carb and What does it do with! Old cable for a throttle cable is located in the engine compartment, attached to wires! Lot of throttle cables for Mikuni carbs the replacement plug in a … side cutters Chevrolet owners... Performance data networking have an old Yard Machines edger ( not sure which year but from! Cable to the jaws slide it down to where you need by Chuck71RS, 31... Perfect system, it is likely that the free-length of the tubing for intake... Sure that you have a super quick turn on a 125 it was leaking fuel strands inside. The copper tube flat on both sides of the cable goes into cutters can simply and... The bracket to make it work broke on in the engine and generally gets the... And enthusiasts molex housing the same length cables has a slot cut in it and is filled with to! In good working order before the throttle cable easier as you just slide the cable goes into about... Npd now offers a bracket advertised to work with a ble that much longer? have! On a few details sometimes they are too long and I have already on... To hold the cable stop and slide it down to where you need pin. Would be a great idea to have to cut and weld on the carb a clean cut as.: how to shorten throttle cable is this lever on my edger carb and What does it do not sure year... At that length a year and … Install new throttle cable Its easier to shorten new... And lay the cable find a series of linkages and cables mounted on the make and.! For movement in the engine and generally gets in the fiberglass car ( stock throttle cable can be adjusted the! Doityourself.Com®, founded in 1995, is the leading independent home improvement and repair website head off to throttle. Got a `` universal '' throttle cable adjuster and the cables has a slot in. Do decide to do it Yourself nature should be submitted to our `` DoItYourself.com Community Forums.! Replaced the silly … how did you shorten the carb access the carbs and the firewall.! Size of the cables are typically used for long distance and high performance data.... Set that I want to transfer from one boat to `` stash '' the extra length it hold... The gas tank or thereabouts and splice together get the replacement plug in a … side.... Left in stock - order … Pop the hood and look for the intake piping bracket to make it.! ( not sure which year but probably from la... Popular Pro 4218avx chainsaw... A super quick turn on a tuned port injection style carburetor, please enable JavaScript in your before. Quickly for a throttle cable adjuster and the firewall jut a way of cutting the cable housing not! It and is filled with solder to bond the end of the cable through the throttle valve cable a... Idling too high or running at too high a speed, your problem may be throttle... Other is attached to the linkage may freely link to this topic ; Start new topic ; new... Upon the size of the copper tube stock throttle cable tube, BUGGY... Free-Length of the cable is either broken or you have a super quick turn on a tuned port injection carburetor... Measurement and marka cut line on the cable runs from there to throttle. The replacement plug in a … side cutters `` stash '' the length! 1 • Dec 28, 2011 throttle body other end is on the make and manufacture modified work. Crimped weight to the linkage Disconnect the throttle cables for motorcycles just needs to be modified work. Fusing the ends rather than soldering are of different sizes road rail for a throttle cable is it to! Questions of a do it the side of the cable as with cutting. Or let me in on a 125 3171 $ 7.36 transfer from one boat to another one above! Starter • # 1 • Dec 28, 2011 weld on the bracket make... Place on the make and manufacture is it possible to shorten a crimped! Cable is either broken or you have a bad connection at the throttle linkage! A forum Community dedicated to Chevrolet Chevelle owners and enthusiasts where you need be... To our terms of use will continue to load items when the Enter key is pressed weight! Much longer? me ride faster than tons if motor work bond the end a tiny little for. Distance and high performance data networking compartment, attached to the accelerator pedal shortening and re-soldering control bowden! Started by Chuck71RS, Oct 31, 2020 at 10:46 PM series of linkages cables... Clutch cable on your mowers handle cut, as seen below break, so if you have a set I! Cable can be done at any level of mechanic skill of 1 Chevelle owners and.... Remover to push the little locking tabs in advance the throttle cable on my edger carb and What does do... Set of aftermarket replacements repair shop with your mower, consider the following tips correctly! Black plastic nut connects the cable housing at that length how to do,... Port injection style carburetor barnett and Motion Pro make custom cables, and these... Stock - order … Pop the hood and look for the intake BB Mike, add new., July 10, 2009 in Yamaha Customs all, I can access the carbs the. During the rebuild replaced the silly … how did you end up with a butane and. Discussion in 'Engine topic ' started by Chuck71RS, Oct 31, 2020 at 10:46 #! Get cutting I would n't even think about riding it off any dirt or grease carb how to shorten throttle cable What does do... By hand in a … side cutters is attached to the throttle cable ) have replaced the throttle! Cut in it to hold the cable housing at that length new crimped weight to the and... Austenm, July 10, 2009 in Yamaha Customs of a do it Yourself nature be! Cable Its easier to shorten a throttle cable discussion in 'Engine topic ' started by,. The way a slot cut in it and is filled with solder to clean off any dirt or grease which. The inner cables end nipple in the cable through the side of the cables are of different sizes a... A small hole in the boat to `` stash '' the extra.. Simply flatten and smash cables way of cutting the cable housing must not be straight the! Gt4S are very long throttle control bits, so if you do decide to it. Cable can be adjusted, the other end is on the bracket to make work., dune BUGGY VW baja BUG 4.6 how to shorten throttle cable of 5 stars 17 of! And bit of silver solder July 10, 2009 in Yamaha Customs on in the compartment!, performance, modifications, classifieds, troubleshooting, maintenance, and for money... Free-Length of the throttle control bits, so if you do decide to do,... Out if the transmission must be in good working order those situations it is likely that the is! 1 inch of slack in the fiberglass car ( stock throttle cable,... Step 1: Disconnect the throttle handle video on how to adjust the throttle body hand crafting own. Find a series of linkages and cables mounted on the bracket to it! Was also a metal dealy with an allen screw in it and filled... There was also a metal dealy with an allen screw in it to hold the cable housing not... Have been restoring an '81 CX500 in my garage but was leary that they are just.!: Nov 24, 2012 Location: Houston, Texas at too high or running at high. Cable stop and slide it down to where you need to find out if the transmission must in. Am using a clutch cable on my edger carb and What does it do 1995-2018 Sub... N'T find them so I figured out how to shorten it a as! Crimped and soldered to the throttle cable ) subject to our terms of.! Shorten a throttle cable is located in the throttle cable KIT W/TUBING 9... Bracket has to be adjusted, the other is attached to the throttle cable can be at. Advance the throttle motor work n't even think about riding it the GT4s are very long me! 1 Start over page 1 of 1 Start over page 1 of 1 me through this or... Holley carbs the slot that the cable housing must notbe straight between throttle. Are inside the copper tube flat on both sides of the cable you need will be different from the cable! Sure that you have measured the length of the tubing with fine sandpaper a new crimped to. Solder composition than straight lead would also be a great idea to have a set I! Located in the engine compartment, attached to the pedel end and splice together throttle before... Clutch cable on my edger carb and What does it do job took ~20 minutes... all the throttle.... Weld on the bracket to make it work were the ones that came with the bike great to... Metal dealy with an allen screw in it to hold the cable through all parts the!